Home News An Innovative control system reduces the Prices of Businesses

An Innovative control system reduces the Prices of Businesses

Control system reduces the Prices

Suzano Papel e Celulose, the world’s second producer of eucalyptus pulp, utilizes innovative control technology produced by I.Systems for its constraint of its own boilers. Every one of them is fed with various sources of energy (biomass, gasoline and black spirits, a byproduct of this chemical treatment procedure for the paper and pulp business) with different combustion prices. The advanced management system of I.Systems, known as Leaf, allows the enterprise to expect variations in intake, control air circulation and gas inputsignal, among other steps to reduce prices. Formerly, whenever Suzano had to raise or decrease the usage of steam, then he needed to restrain every boiler, to be able to keep steady pressure and prevent increases in operating costs.

The Leaf system has been supposed to fix common issues of regulation of industrial automation. This technologyrelies on fuzzy logic, enables controlling a larger number of factors in any manufacturing line.

The first evaluation of this Leaf happened at Coca-Cola Femsa, at the town of Jundiaí (at São Paulo, Brazil). Utilizing this technique, the largest bottler of this newest in Latin America decreased by 31 percent the losses because of variation of the injected liquid amount and 42 percent the losses because of bubbling, aside from reaching simultaneous control of the flow and pressure valves. The end result of this was a saving equal to 500 million gallons of beverages and 100 million PET bottles each year.

Presently, this system can also be utilized in businesses Votorantim Metais, Ambev, Oxiteno, Usina São Martinho and Ajinomoto, among other customer companies in 25 industries.

The product started to grow in 2007, when Igor Santiago -pc engineer graduated from the University of Campinas (Unicamp), in Brazil- and three other partners established the I.Systems startup. The PIPE application of FAPESP affirmed the growth of a few of the parts of the system, like a mini-simulator along with also a proof of concept of this control. And after, he also did the same with the very first variant of the Leaf, the IntFuzzy (read more in).

The company model was rough: “We wanted to serve some firm with exactly the exact same item,” says Santiago. Along with adventuresome: “We concentrated on the issue of organizations and technologies, we didn’t consider the size of this current market, which, for us, has been infinite.”

The prospect of scale and innovation inherent to the machine attracted the interest of this Pitanga Fund – with 380 million bucks, also under the management of both biologist Fernando Reinach – that correlated with I.Systems.

The partnership with Pitanga was critical for the definition of the purchase price model oriented to the progress adopted by I.Systems. The customer provider employs the Leaf to get a particular length of time where improvements are quantified. “Only after the client decides for the buy or the permit, if the merchandise doesn’t generate value, there’s not anything to be compensated,” says Santiago. “This is a complex business model that few businesses use, but it’s the version of the future.”

I.Systems started to potential the very first foreign customers. “In the end of 2015, we filed a patent application with the United States Patent and Trademark Office (USPTO) to guard the technologies of a Windows-based management platform,” Santiago said.

An advanced control system reduces the Prices of Businesses

Suzano Papel e Celulose, the world’s second producer of eucalyptus pulp, uses innovative control technology produced by I.Systems for its control of its boilers. Every one of these is fed with different sources of energy (biomass, gas and black spirits, a byproduct of this chemical treatment procedure for the pulp and paper industry) with different combustion prices. The advanced management system of I.Systems, called Leaf, allows the enterprise to expect variations in consumption, control air flow and gas inputsignal, among other steps to reduce prices. Formerly, whenever Suzano had to increase or decrease the usage of steam, he had to restrain every boiler, in order to maintain steady pressure and prevent increases in operating costs.

The Leaf system was conceived to solve common issues of regulation of industrial automation. This technologyrelies on fuzzy logic, allows controlling a greater number of variables in any production line.

The first evaluation of this Leaf happened at Coca-Cola Femsa, in the town of Jundiaí (in São Paulo, Brazil). Utilizing this system, the largest bottler of this brand in Latin America reduced by 31% the losses due to variation of the injected liquid level and 42 percent the losses due to bubbling, aside from achieving simultaneous control of the pressure and flow valves. The result of this was a saving equal to 500 million gallons of beverages and 100 thousand PET bottles per year.

Currently, this system is also used in companies Votorantim Metais, Ambev, Oxiteno, Usina São Martinho and Ajinomoto, among other customer companies in 25 industries.

The product began to grow in 2007, when Igor Santiago -pc engineer graduated from the University of Campinas (Unicamp), in Brazil- and three other partners created the I.Systems startup. The PIPE application of FAPESP supported the growth of some of the components of the system, such as a mini-simulator along with a proof of concept of this controller. And after, he also did the same with the first version of the Leaf, the IntFuzzy (read more in).

The company model was rough: “We wanted to serve some firm with exactly the exact same item,” says Santiago. And also audacious: “We concentrated on the issue of organizations and technology, we didn’t think about the size of this current market, which, for us, has been infinite.”

The prospect of scale and innovation inherent to the system attracted the interest of this Pitanga Fund – with 380 million bucks, also under the management of both biologist Fernando Reinach – that correlated with I.Systems.

The partnership with Pitanga was critical for the definition of the price model oriented to the improvement adopted by I.Systems. The client company employs the Leaf for a certain period of time where improvements are measured. “Only after the client decides for the purchase or the license, if the product doesn’t generate value, there’s not anything to be paid,” says Santiago. “It is a complex business model that few businesses use, but it is the version of the future.”

I.Systems began to potential the very first foreign clients. “In the end of 2015, we filed a patent application with the United States Patent and Trademark Office (USPTO) to protect the technologies of a Windows-based control platform,” Santiago said.

An Innovative control system reduces the Prices of Businesses
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